add-circle-bold add-circle add-square add alarm-bell-1 alert-diamond analytics-pie-2 archive archive arrow-down-1 arrow-down-2 arrow-left-1 arrow-right-1 arrow-up-1 attachment-1 bin-paper-1 book-star button-record check-1 check-circle-1 close close-quote close cog-1 cog common-file-stack copy-paste credit-card-1 diagram-fall-down disable time-clock-midnight download-thick-bottom drawer-send envelope-letter envelope-letter expand-6 expand-6 file-code filter-1 floppy-disk flying-insect-honey folder-file-1 headphones-customer-support hierarchy-9 hyperlink-2 information-circle keyboard-arrow-down keyboard-arrow-up layout-module-1 list-bullets lock-2 lock-unlock-1 love-it messages-bubble-square move-to-top multiple-circle multiple-neutral-1 multiple-users-1 navigation-menu-horizontal navigation-menu network-browser open-quote pencil-1 pencil-write pencil-1 print-text rating-star rating-star remove-circle remove-square-1 search send-email-1 shield-warning single-neutral-actions single-neutral smiley-sad-1 smiley-unhappy smiley-indifferent smiley-smile-1_1 smiley-happy smiley-sad-1 smiley-unhappy smiley-indifferent smiley-happy smiley-thrilled social-media-twitter synchronize-arrows-1 tags-double ticket-1 ticket-1 time-clock-circle undo view-1 view-off view wench

Using MillMax

16 articles

Using Verify Dongle

Verify Dongle is a program in MillMax to check the status of your dongle. If the Verify Dongle icon is not on your desktop you can find it this way:Open MillMax and click on Open Dashboard FolderScroll down and click on VerifyDongleMake sure dongle is inserted in USB port, then click on Read from Ke...

Why are files automatically saved?

This is to prevent inadvertently copying over a tap-test measurement when doing multiple tools or updating existing files. With the August 2023 release of MillMax, you can now save files with a unique name: https://mli.supportbee.io/2770-millmax-support-center/6000-new-features/19920-new-features-...

Ray Gavin's Setup Spreadsheet

Use this spreadsheet, developed by Ray Gavin, to gather the data needed to tap-test a tool.

Which Hammer Tip Should I Use?

Our preference, since we are impacting on or near tool edges, is the plastic tool tip. However, when the endmill diameter because smaller and/or longer you may get repeated error messages that say "hit harder". The plastic tip is absorbing too much energy by making the impulse duration too long. Swi...

Converting MillMax from Inch to Metric

Switching MillMax for Left Handed Use

This will change the direction of the x-axis measurement on vertical machining centers for left handed use, but this is not permanent. Go to this link to change the settings permanently:https://mli.supportbee.io/2770-millmax-support-center/5979-using-millmax/19606-switching-millmax-for-left-hand-use...

When should I replace a hammer tip?

If you are striking the sharp edges of cutting tools a lot, the plastic tip may wear or chip away. You will want to replace it if the plastic is worn away enough that you may start making contact with the aluminum body of the hub. Think of a pencil eraser. You can still use it as it wears away until...

What are the tapping directions (X&Y) for a horizontal machining center?

This is the X and Y axes for a horizontal machining center.

Loading the SFM Optimizer as an iPhone or iPad app.

Use the camera on your iPhone to take a picture of this QR code to open the calculator: Or, use the browser on your phone and go to: https://www.taptest.co/sfm-optimizer.html1. Click on SHARE icon.2. Click on "Add to Home Screen"3. The SpeedCast icon will appear on your screen (it may a take a few m...

Trochoidal Milling

We have added a TROCHOIDAL milling selection under SETUP. This is for high axial and low radial (10% or less) engagement applications. We have created a new algorithm for these types of tool paths.The resulting Dashboard is limited to a 10% width of cut. Greater than 10%, use the conventional MILLIN...

Does it matter where the spindle is located for tap testing?

The spindle should be away from the Machine Home position somewhere in the machining zone of the table. It also needs to be free to rotate by hand.The origin point for the machine coordinate system is called Machine Home. This is the position of the center-face of the machine spindle when the Z-axis...

Can I pre-enter the machine, tool and material data before I go to the shop to tap-test?

Yes, you can.1. You do not need to have the dongle inserted to do this.2. Open MillMax and look up the machine, toolholder, tool and material.3. Click File > New to automatically save save the file.4. To retrieve file, open MillMax and click on Open Dashboard Folder button5. The first file shown wil...

Can I edit the machine, tool or material data after a tap-test?

Yes, you can. Open the file, make your edits and re-save it with a new name/number and current time/date stamp by clicking File > New. Then go back and reopen the file with the new name and publish the Dashboard. Here is a video tutorial:

Can I change the default settings when the Dashboard opens?

Yes, you can. Here are the instructions:You can now, in DCC, adjust the Dashboard settings (speed, feed width and depth of cut), then press APPLY to change the settings in Current Conditions. Note that at this point the new parameters are not yet saved to a new file.Click the Calculators tab and the...

How to read a Dashboard with Ball Nose Endmills

With 3D milling, the three axes can cut to different depths, and create different shapes typically in die and mold work. The axial and radial cutting depths are usually light, but the tools are also often longer and more flexible. They deflect, vibrate and are prone to chatter. Tap-testing and Dashb...

Switching MillMax for Left Hand use PERMANENTLY

Save the three files below to your desktop. Open MillMax and click on the Open Dashboard Folder button. Drag the three files into that folder, replacing the existing files. You are now setup for left hand use everytime.